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| Project DSM rebuild |
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| 1/16/05 Took the Transmission to Shepherd Racing for a full rebuild. Also shopped for a crankshaft through them as well, since mine is pretty much "junk." Tranny should be done with in a week. 1/21/05 Picked up the freshly rebuilt transmission from Shepherd Racing. Looks great check out the pictures below. John Shepherd told me it looked like someone drove the car without a clutch for about 10,000 miles so I ended up needing all new gears. 1st and 5th were good used ones he had he put in, 2nd they always replace and put double synchronizers in, 3rd and 4th were also brand new. New bearings,new seals, all kinds of new goodies, should be ready to take some abuse when the Talon is ready to leave the garage. I also bought a used crankshaft he had that was damn near perfect. I will need to get bearings for it probably Clevites, and have the rods checked out and probably machined so that any damage they may have taken when the bearing spun is taken care of. |
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Tranny after Shepherd Rebuild. Tranny before (YUCK!) |
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| I will also be ordering: OEM Mitsubishi rings (pricey but worth it from what I have read), a complete gasket set from a local foreign auto store, an oil pump from the same, the balance shaft elimination parts from Mitsubishi (will post the part #'s once I get them from Shepherd), and ARP studs for the whole engine from Summit Racing, hopefully within the next week or so. Then the real rebuilding can begin. |
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| 12/6/05 (The car has been running since June with little tweaks and repairs just haven't had time to update the site so here is the first part) Ended up with OEM Rings, OEM pistons and wrist pins. Had to find a good set of used rods and have them machined and magna fluxed. The wrist pins on my old pistons were a little frozen up. Story Motors in Massilon, Ohio who does a lot of John Shepherds machining did the work. Magnafluxing is vital to a rebuild, it allows tiny cracks to be located before a part is machined and assembled so it can be set aside and not used. Nothing like throwing a rod threw the side of your new block! The images above are what happens when you try to reuse bolts and are even careful and use a torque wrench set to the correct torque. This bolt went into the side of the block to hold the front case/ oil pump on it was the last bolt to be tighted and snapped about 3/4 of the way tight.. I got lucky very lucky and was able to remove the bolt with an "easy-out." |
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| Rest of the assembly went pretty straight forward. In order to remove the cam shaft gears from the camshafts to replace the seal I had to use two 4 foot long pieces of pipe attached to an adjustable wrench on the camshaft and a regular metric wrench (forget the size) on the bolt itself. It will make a loud pop and sound like you broke the camshaft.. you didn't its just that tight. If you have air tools it might be easier. |
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| The engine and tranny and transfer case will all go in as one piece. However I would be very careful with the transfer case as it kind of hangs out there. (ask me how I know check the picture to the left below the engine) Also make sure the driveshafts are out of the car. And finally when you lower the engine in with the hoist, drop the rear in first and secure it with a bolt then guide and lower the front into place and then get the side mounts. That was easiest for me. |
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| Sooo you bent your transfer case end cover trying to install your engine and drivetrain. Mitsu sells the piece. I spent like $15 for mine. Forget the part number if you need it email it to me. I can see if I can find it. |
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